News

Concrete shed slab installation

Conrete base crackingEvery building needs a good foundation to stand up against the elements and a shed does too. A concrete slab helps to prevent the portal frame from flexing due to strong winds and provides extra rigidity to the overall structure. It also allows you to use the area to safely store your equipment without fear of damage.

The laying of a concrete base for a garage or large steel building should be performed by a professional and we do not recommend a DIY approach for any large projects. We have summaries some of the steps that are followed during this process to give you a better understanding of what is involved and why you should use a professional.
 

Positioning your building

Decide where the shed will be positioned and begin marking out the basic perimeter of the building. Start with the wall closest to the fence line or another building to ensure a straight finish to the surroundings. Diagonally check the measurements from one corner to another and confirm that the measurements are the same around the perimeter.

Using the measurements provided on the BOM & Plan documentation, position the footing pegs. It is important to get the base slab measurements accurate per the plans provided before proceeding to positioning of the footings.

Trenches are required for medium to larger shed due to the use of control joints in the design. Most traditional slabs have control joints to accommodate concrete shrinkage strains. Concrete shrinks as it matures and there is nothing that can be done to avoid it. Good construction practice, astute mixing and the use of certain additives will help minimise shrinkage, however they will not eliminate it.

One of the most common techniques is the use of slab joints to control and create cracks in the desired locations and to absorb any movements.

The standard slab joint used on most small to medium sized sheds is the sawn joint. It is the most popular concrete control joint because it is the quickest and cheapest to install. It comprises a saw cut made after the concrete is poured which penetrates the slab to about 25% of its thickness.

 
Concrete shed crack inducer

Importance of Concrete Joints

Concert cracks cannot be prevented entirely, but they can be controlled and minimized by properly designed joints. Concrete is weak in tension and if its natural tendency to shrink is restrained, tensile stressed develop and cracks are likely to occur. Joints provide relief for the tensile stresses and are less objectionable than random cracks.
Before the concrete dries out, most cracking is caused by temperature changes or by slight contractions that take place as the concrete sets and hardens. Later as the concrete dries it will shrink further and either additional cracks may form or pre-existing cracks may become wider. So people chose to use concrete cracking devices to assist in this process and control where the cracks will occur.

 
Concrete Dowel Bars

Dowelled Control Joints (used in medium/larger sheds)

Dowelled Control Joints comprise steel dowels that connect slabs on both sides of a straight joint. Control joints at regular centres are intended to minimise shrinkage strain at the joints.

The greatest problem with dowelled control joints is that the dowels must be installed in a single plane and in true alignment and parallel if they are to work as intended. Any failing in this respect will usually result in a ‘locked’ joint and the slab will often crack along one end of the dowels.

Make sure you always use a experienced concreting company, if you would like any assistance or recommendations feel free to contact our office and speak with one of our experienced project managers.

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See how your shed is custom made for easier building

Check out our brand new video & discover how each storage shed is custom made to order.

It covers how your shed comes together at one of our manufacturing centers located all around Australia. You’ll gain a valuable  insight into the whole process from;

  • How the steel C-section, used as the columns and rafters in a portal frame, are rolled to the required length for each order. This allows us to customise your design to the millimeter ensuring an easy construction process and means that you get exactly what you are after.
  • See the vast amount of stock and colours that are kept on hand to help make sure that we can tailor a solution to any need.
  • Discover how a corrugated sheeting profile is rolled using our roll forming machines to give it added strength and rigidity. Each section is cut to the exact size required ensuring minimal wastage. This means bigger savings that can be passed on to our customers.

We pride ourselves on our engineering being the strongest and easiest to put up in the Australian market place. This means that our structure can be put up in less time and at a lower costs compared to our competitors.

Our experienced staff can help you with your next project so don’t hesitate in contacting us and getting the right advice.

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North Queensland Sheds Covered by 2 of the best!

Two Local Businessmen join forces to deliver Australian Steel Sheds and additional Buildings to Customers of North QLD. Our Mission to you is from the very start by suppling a Quote within 48hrs of receiving customer details, most of the times quotes can be returned on the same day with catchy 3D images providing a near perfect example of how your new Building will look. National Sheds only use Australian Steel and designed to meet your local Building codes.

Russell a true local has been working in the building industry since 1964. During that time Russell has been engaged as a draftsperson, building designer, project co-ordinator, site manager for the construction of shopping centres, stadiums and other commercial and industrial buildings. With added experience as project co-ordinator included building design, documentation and co-ordination of all consultants.

While David born in the Burdekin completed an apprentice as a Boiler Maker at Inkerman Mill. With further experience at Mount Isa Mines in the fabrication shop David has always had a passion for steel. Moving into Real Estate in 1997 and now Owner operator of Live-N-Invest Real Estate David felt very strongly about Selling Sheds as another service that we can supply to our Customers.

As the business name reads National Sheds NQ, there is not too many locations in North Queensland they cant deliver to.

National Sheds North Queensland PTY LTD was set up in 2012, while we are new we most definitely don’t lack in experience offering a the best possible product in the shortest timeframe. This all starts from the very beginning with the quote. Put National Sheds NQ to the test not only with service but price as well, Russell & David are hungry for Business & will do there very best on Price every time. These guys are servicing Townsville / Ayr / Charters Towers / Ingham and North QLD. So give them a call/email and let them know about your next project.
David : 0407 579 455     Email: david@liveninvest.com.au
Russell : 0418 714 129   Email: russellmeikle@bigpond.com

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Bushfire Protection for your Farm Shed

Collapsed Shed from FireWith the summer heat upon us it’s imperative to discuss as issue that is sometimes not give the importance that it deserves, protecting one’s property against bushfires. One overlooked area is a common feature on most rural properties, the farm shed. It is usually used as a workshop or a storage area on most farms and may be discounted by some people as a source of potential danger to their homes.

If a shed is places with a 20 meter circle within a home, it may cause direct flame contact or affect nearby building via radiant heat. Most steel buildings are constructed of ColorBond or Zincalume steel sheeting that will not burn, but that does not mean that the structure is ember proof or that the contents inside is not flammable.

Bush fires cause the most amount of damage to homes via ember attacks. The burning embers get into the gaps within buildings and ignite materials. They usually get under eaves, roof cavities, and air vents. The fire may take a number of hours before it starts and by that time it may be too late to save.

That is why it is important to take steps due to the unpredictable nature and behavior of fire and extreme weather conditions. Below you will find some helpful tips when it comes to protecting your shed:

  • Make sure the shed that it doesn’t contain any flammable materials.
  • Place weather stripping around the inside of doors and windows to eliminate any gaps.
  • Fit leaf guards to gutters to prevent a build-up of leaves.
  • Make non-combustible firescreens to cover external skylights.
  • To ember proof a roof use a scribing tool to cut the flashing to the profile of the roof sheets.
  • Keep firewood away from the shed and house.

Roof ScribingCheck out the Bluescope Bushfire Roofing System fact sheet that describes a range of new steel clad roofing systems that have been designed for areas determined to be “Bushfire Attack Level – Flame Zone (BAL-FZ)”, it is intended to provide assistance to homeowners, builders and designers who are looking to build or re-build homes on BAL-FZ sites.

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Oz Cabins & Caravans now suppling Sheds in Childers

Sheds ChildersWe’re very pleased to have such a hardworking couple, Alex & Daren, from Oz Cabins & Caravans on board as National Sheds agents. They are a family owned & operated manufacturing company constructing engineer certified customised steel framed transportable cabins for the Queensland & northern New South Wales regions.

The Operations Manager, Daren, has over 20 years experience in the steel construction industry, with the majority of it undertaken during his time in Darwin.  This experience guarantees customers that their cabins and sheds are not only engineered to cyclonic standards but also constructed accordingly as required for our north Queensland clients.

Cabins are clad in either Colorbond® or Duratuff Select Premium Vinyl which has a 50 year guarantee.  Internally they can be lined with Gyprock painted to customers’ choice of colour or Ply in a select range of finishes & colour.  Transportable cabins range in sizes up to 13.5m long as a single unit with standard width sizes being 3m or 3.4m.  These widths help to keep transport costs to a minimum as the portable cabins simply skid on & off a tilt tray truck with no need for pilot vehicles or cranes. Ideal for home offices, teenage retreats, granny flats, hobby rooms, weekender on the holiday block, the list is endless.  Oz Cabins & Caravans have a selection of floor plan designs available or you may have your own that you would like Alex in Sales to quote on.

As Sales & Office Manager, Alex will be able to assist you when choosing YOUR design.  Also with over 20 years experience in various customer service industries, she listens to you and your needs, then either recommends one of their standard designs or she will draft a design that meets YOUR needs and YOUR space. 2013 will also see sales of used caravans added to their operations

Not only do they manufacture single units, you can join two for that larger building, maybe even a 3 bedroom house with or without covered breezeway! With the extensive experience and trust reputation in their local region Alex adn Daren are excited about adding sheds and barns into their line up of complimentary products.

Why not browse the Oz Cabins & Caravans website, email them at sales@ozcabins.com.au or phone and chat with Alex for the cost of a local call on 1300 322 148.  If you would like to check out some of their ad-hoc special deals or view their builds hop onto their Facebook page where each cabin has its own album.

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What are the different shed footing types?

There are a number of different footing types used in shed designs. Some suit smaller domestic market applications/garages whilst others are used on large industrial projects or high speed wind areas to ensure a stronger and more rigid design to handle the conditions. Each design has its benefits and draw backs ranging for cost to ease of installation.

Domestic Shed Footings

These designs are typically dynabolted to a concrete foundation/slab and are the easiest and quickest to install, making them the preferred footing in the domestic garage market.
The two most popular are;

Base Plate Shed Footing Type

Base Plates

Two holding down bolts per column are either cast into or drilled into the concrete using a masonry drill. Dynabolts or chemical anchors are typically used if the slab is laid before construction of the shed. The size of base plate will depend on the shed size and site wind speed. Single sections of portal frame can be completed and bolted to the base plate whilst resting on the ground ready to be lifted into position. The C-section columns could then be positioned in-between the base plate flanges and lifted into place. Once in position the side bolts would be tightened to the flanges of the base plate and the purlins attached to provide additional stability during the initial construction phase.

Rigid Bracket Shed Footing TypeRigid Bracket (Hold Down Brackets)

Similar to base plates, each plate is fixed to four threaded rods either cast or drilled into the concrete using a masonry drill. The rigid bracket will be positioned according to the footing diagram with the holes marked for drilling. Four holes will be drilled into the slab to a minimum depth of 200mm to accommodate either dynabolts or chemsets. The rigid bracket will then be positioned over these holes and the bolts screwed in. The size of bracket plate will depend on the shed size and site wind speed.

Our state of the art software will help us design the right shed for your area without compromising safety and the structural longevity.

Industrial Shed Footings

These designs are focused on providing the most rigid structure and are installed whilst the concrete is being poured by experienced concreters and shed builders. Additional measurements are required using specialist equipment as there is little room for error once the concrete has set.

The two most common footing types are;

Cast-In Strap/Brackets

Cast in Strap Shed Footing TypeSimilar to the post in ground footing type, this type is usually used on medium to large sheds or high wind areas around Australia. This footing needs to be cast into the concrete with the flanges passing through the layer of reinforcing steel in the concrete. Depending on the region and wind rating some erectors chose to also integrate a U Bar or Z Bar into this footing type for added rigidity. Cast-in straps must be in place prior to the slab being poured and the flanges are required to stick out of a concrete at a minimum height of 150mm. Its best to always check the alignment of any cast-in strap after the concrete has been poured and adjust if necessary as they typically move during the pouring process.

Post In Ground Shed Footing TypePost in Ground

This footing type is usually used on medium to large sheds and is usually specifically requested on custom industrial sheds. Additional column length is provided to be cast into the footing/slab. Two bolts are provided for the bottom of the column to promote anchoring in the concrete. The minimum depth into the ground for this footing type is 300mm. Most sheds will be supplied with additional column length to provide some allowance for non-level sites.
We recommend digging the footing hole to the specified depth for this footing type and then filling the base of the hole with concrete to the depth required for this footing. Before the concrete sets, score the top to prevent cracking and allow the concrete to set before the final pour. This will ease settlement and make up the distance between the base of the column and the bottom of the hole.

When it comes to your next project give our team a call and get the right advice.

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Men’s Sheds continue popping up around Australia

The Men’s Sheds movement continues to gain members and new locations. Its a great movement that is aimed at creating a community atmosphere where retirees can work and socialise together.Men's Sheds Murray Bridge

A new one has just opened in Murray Bridge and surprised the organisers with the amount of new members that attended. Mr McInerney said the first task of the newly elected inaugural committee and members was to hold an auction to help raise funds for operating costs and set them on the path to independence.

On the other side of Australia, Dumbleyung just opened their new Men’s Shed. John Cecil of ABC Radio broadcasted from the shed and officially launched the new facility. After three years of fundraising and support from the Shire of Dumbleyung, Lotterywest and local benefactors, the men now have a facility to use.

Its a great way to help build and support the local community and help to pass down life skills to the younger generations. There are plenty of retirees that want to be involved and the team at National Sheds hopes that this great cause continues to grow bigger every year.

So key an eye out in our local community as there might be one opening up near you!

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BlueScope COLORBOND® “Help a Mate” Promotion

In the spirit of Aussie mateship, BlueScope ColorBond are running a promotion offering ten community grants each values at $15,000. There is a total value of $150,000 available in community grants. So Help A Mate or community group build a brand new shed made from genuine Colorbond steel. You could nominate a farming friend who’s lost his shed in a flood, give a garage to your local SES or simply give a shed to a mate who’s doing it tough over the last few years.

There’s even a people’s choice award that will be awarded to the project that received the most “Votes” and will win the nominee an cool $5,000. You gotta be in it to win it, so get cracking by clicking on the image today.

National Sheds is a proud support of the Australian Steel industry and only use Bluescope steel in our entire shed range, ensuring you only get the best.

Help-a-Mate-Bluescope

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Dairy farmers turning their sheds solar!

Hot tin roof: Some of the 80 solar panels on one of two storage shed roofs that now provide energy to the Young's dairy farm in Jarrahmond, East Gippsland.There is an interesting story in the Weekly Times about East Gippsland dairy farmers Graham and Jewel Young putting solar panel on their farm’s storage sheds.

They have installed one of the largest solar energy systems ever seen on a farm, which they hope will provide nearly half of their energy needs.

Graham and Jewel, have been working on their 160ha for generations and milk about 200 cows every day. With constantly rising electricity prices and the introduction of the carbon tax they believe that their $14,400 annual electricity bill on their farm is only going to get higher.

Graham estimates that his electricity bills have risen 15 per cent in the last few years. This is about the average around the country, with some areas experiencing 30 per cents rises in just the last two years.

“One of the big things about being viable as a dairy farmer is the cost of power,” Graham said. “We looked at solar in 1999, but we were advised to leave it for 10 years and we didn’t think it was up to scratch for three-phase power. Plus it would have cost about $100,000.”

The Youngs visited Bega on the NSW south coast to look at a solar system and after considerable research they installed 80 panels each of 250 watts, plus two 10 kilowatt three-phase inverters. The panels are on two of their storage sheds near their dairy – in almost a perfect location to trap sunlight. Graham said it was one of the biggest solar systems to be installed on a farm in Victoria, and his distributor SP Ausnet, which needed to give its approval, was at first skeptical about the plan.

One of the modifications SP Ausnet required was the installation of two inverters, rather than one, as a safety measure.
“When it feeds (the solar energy) in, it creates enormous heat and power so if anything did go wrong it’s better if it’s in a split system,” Graham said.

The panels are bracketed onto the shed roof with a small gap for airflow and are designed to withstand winds up to 250km/h.
In the two months since the panels were installed Graham said they had generated 55kW to 75kW a day, which on a peak day was equivalent to running three average households. “Even on the worst day, when it rained all day, they were generating 23kW.”

A lot of farmers could benefit from investing in a system like this, and optimising it to keep their power costs down.

Check out the full story here: Jarrahmond dairy goes solar

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Men’s Shed helping the communities – Sheds a lifeline for men

Men’s Sheds are popping up all over Australia. If you looked inside one you might see a number of men restoring furniture, perhaps restoring bicycles for a local school, maybe making bird traps or fixing lawn mowers or making a kids cubby house for Camp Quality to raffle. You might also see a few young men working with the older men learning new skills and maybe also learning something about life from the men they work with. Its a place to congregate and have a chat, and you can find you local one and move information at www.mensshed.orgMen's Sheds

There is a great article in the Canberra Times – Sheds a lifeline for men, in which University of Western Sydney Men’s Health Information and Resource Centre project officer Anthony Brown mention that;

“The men’s shed phenomenon provided that value after retirees leave the workforce. He said hobbies were also ways to bring families closer together, with father and grandfathers passing on skills to the younger generation. But it’s not just men’s sheds providing benefits. Any type of club, from sporting to arts to the niche organisations, delivers the same advantages.”

”There’s clear epidemiological that shows having two or three close friends is good for physical health and longevity. It doesn’t matter how you find those friends, whether it’s through work, in your family or through hobbies, interest, sports or whatever.

”If you do something that you enjoy and value, and other people value, again, that’s good for your health and well-being.”

So if you’re having a tough time at the moment, realise that members of Men’s Sheds come from all walks of life, many men are less healthy than women, they drink more, take more risks and they suffer more from isolation, loneliness and depression. Consider becoming a member as it gives a man that safe and busy environment where he can forget about his troubles in an atmosphere of old-fashioned mateship.

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